Alpha 530 Crimp to Crimp machine

Alpha 530 Crimp to Crimp machine

Alpha 530 -The robust all-rounder

Solid, reliable technology coupled with innovative solutions ensures and increases your company’s ability to add value. The Alpha 530 – the fully automatic wire processing machine for one and two-sided crimping and seal loading – meets this criteria with solid, powerful technol­ogy. In addition, double crimp, sleeve insertion, ferrule crimping, strand twisting and tinning can be processed efficiently. The fast setup and conversion times of the Alpha 530 contribute to a high level of productivity. The highest quality requirements are met with its high degree of process capability and retrofittable quality options such as ACD and Q1240.

alpha 530

Unrivaled robustness and durability

  • Alpha 530 can process of wire cross sections ranging from
    0.13 to 6 mm²
  • Solid and reliable processes with powerful, durable technology
  • Reduced maintenance costs thanks to the unique approach to wearing parts
  • Designed for demanding ambient conditions

Precise and outstanding quality

  • First time right – perfectly synchronized machine processes enable excellent CpK results
  • Highly robust machine configuration
  • Can be retrofitted with unique quality monitoring such as ACD, Q1240, Q1250
  • Wires handled carefully, gently during processing

Productive due to fast changeover

  • High productivity performance thanks to ultra-fast machine setup and operation
  • Quick and highly efficient changing of cables, crimp tools, terminal rolls
  • New deposit system for maximum output

Technical Data

Wire cross sections 0.13 – 6 mm² (AWG 26 – 10)*
Wire draw-in speed Max. 9 m/s (29 ft/s) belt drive
Max. 6 m/s (19 ft/s) roller drive
Outer diameter of conductor Max. 5.1 mm (0.20 in)
Length range 60 – 65 000 mm (2.35 in – 213 ft)**
optional 30 – 60 mm (1.18 – 2.36 in.)
Full stripping 0.1 – 15.5 mm (0.004 – 0.6 in)
optional up to 29 mm (1.14 in.)
Half stripping 15.5 mm (0.6 in)
optional up to 35 mm (1.38 in.)
Crimp force 1 – 22 kN (224 – 4946 lbf.)
Process modules side 1 / 2 2 / 2
Noise level < 80 dB (without crimp tool)
Electrical connection 3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA
Compressed air connection 5 – 8 bar (73 – 116 psi)
Air consumption Crimp / Crimp
Crimp-Seal / Crimp-Seal
< 7 m³/h (247 ft³/h)

< 11 m³/h (388.5 ft³/h)

Weight (incl. 2 crimp modules) 1.3 t (2’866 lbs.)